Factory design is the crucial first step in the construction process of production facilities for businesses. A scientific and efficient design helps companies optimize costs, extend the lifespan of the factory, and ensure occupational safety.
A professionally designed factory not only optimizes the workspace but also significantly impacts production efficiency.In an increasingly competitive environment, businesses need to invest in a modern factory system that meets technical standards and safety regulations. Below are the important factors to consider when designing a factory that investors should pay attention to.
A scientifically designed factory brings many benefits:
- Increased production efficiency: A reasonable layout and division of production areas facilitate the movement of materials and machinery.
- Cost savings in operations: An intelligent design helps save operational costs through optimized lighting and ventilation systems, minimizing energy consumption.
- Ensured occupational safety: The design must comply with safety standards to reduce the risk of workplace accidents and create a safe working environment for employees.
- Optimized usage space: Maximizing the area of the factory while ensuring operational efficiency creates a comfortable and professional workspace.
- Enhanced business value: A professional factory helps build credibility and increase the value of the business. This reflects professionalism and reliability, attracting investors and customers while creating a positive impression of the scale and production capacity of the business.
In the design of industrial factories, to optimize land use, investors need a clear plan for dividing the factory areas, arranging workshops, buildings, and equipment according to their specific functions. Typically, the factory layout will be divided into the following main areas:
- Front area of the factory: This includes the entrance and exit, administrative area, reception area, product display area, etc. These areas can be concentrated at one point or separated depending on the scale and planning of the industrial zone.
- Production area: This is where the main production workshops, auxiliary workshops, and production line systems are located.
- Auxiliary production area: This includes facilities that support production activities such as auxiliary workshops, power stations, transformer stations, control rooms, pumping stations, and technical systems.
- Warehouse and transportation area: Used for storing raw materials, importing and exporting finished products, and maintaining transportation equipment serving the factory.
To optimize time in the design of industrial factories, enhance labor productivity, and ensure production efficiency, the layout design should focus on shortening travel distances and facilitating operations. Therefore, the space within the factory is often divided into areas as follows:
- High transportation volume area: This is where raw materials are received and goods are shipped out.
- Medium transportation volume area: This serves as an intermediary, responsible for transferring goods between workshops.
- Low transportation volume area: This is where the final steps in the production and distribution chain are received and processed.
To ensure smooth circulation, the organized arrangement of areas and movement spaces is a crucial factor. The division of transportation routes for goods and internal roads must be carried out in such a way that the density of workers is harmoniously distributed, avoiding congestion. Specifically:
- Transportation routes: Used for transporting raw materials and finished goods, serving the production process and warehousing.
- Internal roads: Primarily include the movement of workers when arriving for work, traveling between workshops and functional areas.
The layout of these routes needs to be scientifically designed to avoid intersections and minimize congestion. In cases where intersections are unavoidable, it is necessary to design overpasses or separate movement routes to ensure convenience and safety during operations.
To maximize land use, the design of industrial workshops needs to be reasonably calculated to save space, optimize costs, and ensure effective usage. Below are some commonly applied solutions:
- Consolidation: Departments, administrative areas, or workshops with similar conditions regarding hygiene, climate, and construction specifications can be grouped together in one area. This helps reduce the number of construction items, save on electricity and water costs, and shorten internal transportation systems and technical pipelines.
- Architectural style: Workshops are often designed in a box or rectangular shape with a simple structure, suitable for production and storage. This helps reduce construction costs and optimize the land used.
- Increasing the number of floors: Building multi-story workshops is an effective solution to expand usable space without increasing the footprint. However, this must comply with current construction regulations to ensure safety and adherence to legal standards.
To ensure a smooth expansion process for factories in the future, the initial design must take into account load-bearing capacity, solid foundations, and flexible structures. This helps minimize renovation costs and shorten construction time when expansion is needed.
Depending on the development plan, the facility can be expanded in length, width, or by adding more floors. Common factory designs that facilitate easy expansion include: F, E, H, L, U, T, allowing for additional space without affecting current production activities.
The factory design process is complex and requires close coordination among various stakeholders. To ensure the quality and effectiveness of the project, a professional design process typically includes the following steps:
Objective: To gather detailed information about the current state of the land, the investor's requirements regarding functionality, area, production processes, investment budget, and related technical standards.
Content:
- Surveying the construction site: location, area, geology, climate, transportation, technical infrastructure.
- Analyzing the production process: stages, machinery and equipment, number of workers, space and environmental requirements.
- Identifying usage needs: area for the factory, offices, warehouses, and auxiliary areas.
- Collecting information about the investment budget, construction schedule, and other requirements from the investor.
Result: Report on the current state survey and design requirements.
Objective: Propose preliminary design options for the factory that meet the investor's requirements and comply with technical standards.
Content:
- Select the overall layout plan: location of the factory, auxiliary buildings, internal traffic, and greenery.
- Preliminary architectural design: shape, structure, materials, and colors of the factory.
- Propose technical solutions: electrical, water, ventilation, lighting, and fire protection systems.
- Prepare a preliminary investment cost estimate.
Result: Preliminary design options for the investor to choose from.
Objective: Develop the selected design option into detailed design drawings that are suitable for construction.
Content:
- Detailed architectural design: floor plans, elevations, sections, and construction details.
- Structural design: calculate load-bearing structures, select materials and components.
- Design of technical systems: electrical, water, ventilation, lighting, fire protection, and wastewater treatment.
- Prepare a detailed construction cost estimate.
Result: Detailed design documentation, including drawings, explanations, and estimates.
Objective: Obtain construction permits and implement construction according to the approved design drawings.
Content:
- Submit design documents to the relevant authorities.
- Select a construction contractor.
- Organize construction supervision.
- Conduct project acceptance.
Result: The factory building is completed and put into use.
Choosing a reputable factory design company is an important decision that directly affects the quality and effectiveness of the project. Below are some key criteria you should consider to select the right partner:
- Years of operation: Prioritize companies with many years of experience in the field of industrial factory design and construction.
- Completed projects: Review the projects that the design company has completed, especially those with similar scale and nature to your project.
- Customer reviews: Research feedback from previous clients regarding the quality of the company's services.
- Professional qualifications: Ensure that the engineering team has high professional qualifications, is well-trained, and has practical experience.
- Skills and experience: Prioritize engineers with experience in factory design and construction, who are knowledgeable about industry standards and regulations.
- Creativity: The ability to propose innovative, optimal design solutions that meet your requirements.
- Cost savings: The company is capable of providing design solutions that help save on construction and operational costs.
- Ensuring functionality: The design ensures usability, meeting the requirements for production processes and occupational safety.
- Aesthetic appeal: The design of the factory not only ensures functionality but also possesses aesthetic qualities, creating a professional working environment.
- Legal consultation: The unit is capable of advising and assisting you with legal issues related to factory construction.
- Obtaining construction permits: We assist you in the process of obtaining construction permits, ensuring compliance with legal regulations.
- Enthusiastic consultation: The unit has a proactive consulting attitude, ready to answer all your inquiries.
- Post-design support: We provide post-design support services, assisting you during the construction and operation of the factory.
If you are looking for a reputable factory design company, contact BIC for a free consultation. We are committed to providing optimal factory design solutions that help businesses develop sustainably!
